Thermal Analysis

Industry : Oil and Gas

Client : Dubai

Challenge : Design and Finite element analysis of heat exchanger according to ASME code.

Solution : MAWP Pressure, temperature, operating load seismic load, insulation ,nozzle loads all corroded condition were applied. The Operation loads were calculated from the fluid capacity, density with the vessel weight. Finite element method (FEM) was used to compute the temperature and the stress fields according to ASME Code.

Result : The Vessel was declared safe under given conditions and suggestions were given to reduce the manufacturing cost by providing optimum thickness of saddle and other parts without affecting the performance and safety criteria.

Analysis of Plate Heat Exchanger

Industry : Oil and Gas

Client : Dubai

Challenge : The work involved Design and analysis of Plate heat exchanger according to ASME Code.

Solution : Stress analysis, Fatigue calculation and optimization of Plate heat exchanger according to ASME code.

Result : Optimum thickness for header and follower was obtained reducing the manufacturing cost of the heat exchanger.

Analysis of Heat Exchanger

Industry : Oil and Gas

Client : Dubai

Challenge : Finite element analysis of heat exchanger to avoid the existing AISC check failure.

Solution : Design and analysis of heat exchanger for estimation of temperature distribution, heat flux, thermal gradient and heat flow according to ASME Code.

Result : To avoid AISC check failure, rib thickness is increased and number of ribs is increased. The finite element analysis was performed according to ASME code.

Analysis of Heat Exchanger

Industry : Oil and Gas

Client : Dubai

Challenge : Design and Finite element analysis of heat exchanger according to ASME code.

Solution : Design, Mechanical-Thermal simulation and fatigue analysis of heat exchanger for estimation of temperature distribution, heat flux, thermal gradient and heat flow, fatigue life according to ASME Code.

Result : The stresses at the saddle supports were reduced by increasing the thickness and changing the Material of saddle support. The Client is advised to add Additional Stiffeners in the saddle support horizontally to withstand the stresses developed.

Analysis of Air Cooled Heat Exchanger

Industry : Oil and Gas

Client : Leading Design and manufacturing industry.

Challenge : Design and Finite element analysis of Air cooled heat exchanger according to ASME code.

Solution : Design and predict the temperature distribution, heat flux, thermal gradient and heat flow according to ASME Code of Air cooled heat exchanger .

Result : The Mechanical-Thermal analysis was well executed and the heat exchanger was declared safe under the given loading conditions.